As a professional manufacturer specializing in the R&D, production and sales of laminated films, Shanghai Luyao Industry Co.,Ltd (Shanghai Luyao Industry Co.,Ltd) has always adhered to the core philosophy of “Quality as the Foundation, Innovation as the Soul, and Customers as the Center” since its establishment. Focusing on the full industrial chain layout of PVC laminated films, we have steadily forged ahead and made intensive efforts in the fiercely competitive global laminated film market, relying on a strict quality control system, advanced intelligent production technology, a rich and diverse product system, and efficient and convenient service capabilities. We have become an industry benchmark enterprise with large-scale production strength and core technological advantages, professionally providing one-stop and personalized PVC laminated film customization solutions for various domestic and foreign customers, and guarding every quality commitment with ingenuity.
As a new type of environmentally friendly material with flexibility, durability and decorativeness, PVC laminated film is widely used in many core fields such as decoration and renovation, product packaging, and industrial manufacturing, relying on its excellent properties such as non-flammability, high strength, climate change resistance, chemical corrosion resistance, and easy cleaning. It has become an indispensable key supporting material in modern production and life. With the transformation of China’s manufacturing industry from “scale expansion” to “quality upgrading”, Shanghai Luyao Industry Co.,Ltd has also kept pace with the industry, experiencing a development path of intensive cultivation, iterative upgrading and steady growth, gradually growing from an enterprise initially focusing on basic production to a comprehensive laminated film benchmark enterprise integrating R&D, production, sales and service. Looking back on the development history, we started in 2007, officially laying the foundation in Shanghai Songjiang Modern Urban Industrial Park. In the early stage, we focused on the production and processing of basic PVC laminated film products. Relying on strict and detailed production management standards and the concept of integrity-based operation, we steadily opened up the domestic East China and South China markets, accumulating rich practical production experience and high-quality initial customer resources. In 2012, when the PVC film industry entered a period of rapid development and quality upgrading, we keenly seized market opportunities, resolutely expanded the production scale, introduced the first imported German calendering production line, realized a double leap in production efficiency and product quality, and officially embarked on the path of standardized and large-scale production. In 2018, in response to the “Made in China 2025” strategic orientation, we further increased R&D investment, set up a professional R&D team led by senior engineers and an experienced proofing team, focusing on the innovation and upgrading of laminated film color matching, textures and production processes. At the same time, we introduced a full set of precision testing equipment, established a full-process quality control system from raw materials to finished products, and successfully achieved the core transformation from “scale production” to “quality R&D”. Since 2022, we have continued to deepen the global market layout, continuously optimized the product structure, improved product cost performance, actively expanded overseas markets such as Europe, America and Southeast Asia, and further improved the customized service system, equipped with complete plate rollers and embossing rollers to comprehensively enhance core competitiveness. Our products are exported to many countries and regions around the world, gradually establishing a leading position in the industry. Every key node in the development history carries our commitment to quality and unremitting pursuit of innovation.
Shanghai Luyao Industry Co.,Ltd accurately grasps the development trend of the global laminated film industry and the core needs of different customers, resolutely abandons the chaos of homogeneous competition in the industry, and always focuses on the R&D and production of high-quality PVC laminated films. Relying on its own complete full-industry-chain production system and professional technical R&D team, we continuously break through production process bottlenecks, optimize core product performance, and accurately control product details, so that each laminated film product can perfectly meet the actual use needs of different scenarios, and fully demonstrate the practical value and decorative value of the products.
In terms of production strength, we have always adhered to the concept of “Hardware Empowers Quality, Details Determine Success or Failure”, and strived to build a standardized and modern large-scale production base. The base is equipped with a full set of imported intelligent production lines and high-precision testing equipment, realizing full-process automated and standardized control from raw material selection, auxiliary material proportioning to finished product delivery, greatly reducing human operation errors. The production workshop strictly adopts a professional management mode of dust-free, constant temperature and constant humidity, accurately controlling the temperature, humidity and cleanliness in the workshop, effectively avoiding impurity pollution during the production process and the impact of environmental factors on product quality, and ensuring the stability and consistency of product quality in each batch. At the same time, we delve into every detail of production, continuously optimize the production process and improve production efficiency. The core lamination link adopts the precise alignment and lamination process of base film and surface film. According to the specific needs of customers, we can flexibly match various functional films such as high-gloss, matte, skin-feel, scratch-resistant and anti-fouling. Combined with a variety of professional embossing processes, we accurately create a variety of surface concave-convex textures such as wood grain, cloth grain, stone grain and leather grain, highly restoring natural texture and texture, and comprehensively meeting the personalized customization needs of different industries and customers.
Raw materials are the core source determining product quality. We have always adhered to the three principles of “Strictly Selecting Raw Materials, Strictly Controlling the Source, and Strictly Grasping Quality”, selecting high-quality South Korean LG PVC resin and high-purity, high-quality titanium dioxide as core raw materials to ensure product quality from the source. Among them, high-purity and high-quality titanium dioxide has excellent UV resistance, which can effectively resist UV erosion, ensuring that the product can achieve no fading or yellowing for 10 years in complex indoor use environments. At the same time, it endows the product with multiple excellent properties such as fire resistance, water resistance, wear resistance, aging resistance and corrosion resistance, perfectly meeting the core demands of the modern market for environmentally friendly, durable, high-quality decorative and protective materials. From the strict inspection and screening of raw materials when entering the factory, to the inspection and sampling inspection of each production process during production, and then to the comprehensive batch inspection and qualified release before finished products leave the factory, we have established a complete full-process quality control system, arranging professional quality inspectors to be on duty throughout the process to prevent any defective products from entering the market, and guarding every customer’s trust and support with a professional, rigorous and responsible attitude.
In terms of product innovation and diversification, we have strong customized R&D and production capabilities, with an experienced R&D team composed of senior engineers and professional and technical personnel, as well as a group of professional proofing masters with exquisite practical capabilities, focusing on the innovation, upgrading and optimization of laminated film color matching, textures and production processes. We adopt a unique color matching mode of “base color + multiple sets of plate rollers overlay”, covering three core dimensions: pattern, texture and color, with a color matching reduction rate of more than 95%, which can accurately match the samples, design drawings or color standards provided by customers to achieve a high degree of color unity. At present, the company is equipped with 500 sets of professional plate rollers (each set includes 3 plate rollers, totaling about 1500 plate rollers), covering 200 different styles and textures of embossing rollers. Whether it is the conventional color matching and texture needs, or the special specifications and special style customization needs, we can achieve the most perfect product presentation effect through multiple comparisons, repeated adjustments and precise optimization by professional proofing masters, providing customers with a diversified, personalized and comprehensive product selection space.
For the core application scenarios of laminated films, we have accurately laid out three core processing technologies: blister, wrapping and flat lamination, comprehensively covering the use needs of different industries and scenarios. Combined with the core advantages of the products such as fire resistance, water resistance, scratch resistance, non-fading and easy cleaning, PVC laminated films can give full play to their extreme value in various application scenarios. The blister process uses vacuum adsorption technology to accurately form the PVC laminated film on the surface of a special mold, which is closely attached, smooth in shape, not easy to fall off or warp. It is widely used in furniture decoration fields such as doors, cabinets and wardrobes. It can perfectly adapt to both flat doors, complex shaped doors, and cabinet panels, drawer panels and wardrobe door panels, with both aesthetics and durability, improving the grade and texture of furniture products. The wrapping process uses professional equipment to closely attach the laminated film to the surface of various substrates, which can not only effectively protect the substrates from damage such as moisture, wear, corrosion and moth-eaten, extend the service life of the substrates, but also improve the overall aesthetics and decorativeness of the products.
It is suitable for various decorative substrates such as solid wood substrates, MDF, particleboard and aluminum materials, and is often used for the protection and beautification of decoration accessories such as door and window frames, skirting lines, decorative lines and door casing lines, taking into account practicality and decorativeness. The flat lamination process uses environmentally friendly glue bonding or professional hot pressing technology to smoothly attach the laminated film to the surface of various flat substrates, with regular forming, firm durability, no bubbles, no wrinkles and no easy falling off, suitable for the decoration and protection of various flat substrates. Relying on the significant advantages of the three core technologies, our products are widely used in many core application scenarios: in the field of interior decoration, they can be used as wall cladding, background walls, ceiling finishes, floor edging, etc., which are environmentally friendly and odorless, with a variety of styles, adapting to different decoration styles such as modern simplicity, Chinese style, European style and light luxury; in the field of furniture manufacturing, they fully cover the surface decoration of various furniture such as cabinets, wardrobes, desks, bedside tables and TV cabinets, with a variety of styles such as wood grain, stone grain, solid color and skin-feel that can be flexibly matched to meet different furniture design needs; in the field of kitchen and bathroom, they are used for the surface decoration of countertops, walls and cabinets, which are waterproof and moisture-proof, easy to clean, and can effectively resist the erosion of kitchen oil pollution and bathroom moisture, keeping the surface clean and beautiful; in the field of packaging, they can be used as packaging laminating films for high-end electronic products, gifts, hardware products and other products, with both protective and decorative functions, effectively improving the grade and added value of product packaging; in the industrial field, they are suitable for industrial partitions, equipment protective covers, workshop dust-proof curtains, storage pallet protection, etc., which are wear-resistant, aging-resistant and corrosion-resistant, and can adapt to complex and harsh industrial use environments, truly realizing “one film for multiple uses, full-domain adaptation” and empowering the quality upgrading and high-quality development of various industries.
As a responsible and responsible professional manufacturer of laminated films, we not only focus on the improvement and control of product quality, but also attach great importance to customer service experience and corporate sustainable development. In terms of customer service, we have established a complete and efficient one-stop pre-sales, in-sales and after-sales service system. Before sales, we arrange professional sales consultants and technical personnel to provide customers with one-on-one product consultation, demand docking and solution design to accurately match customer needs; during sales, we follow up the production progress and order processing status throughout the process, timely feedback the production dynamics to customers to ensure that customers can understand the order status in real time, and at the same time do a good job in product packaging, logistics docking and other preparation work; after sales, we establish a rapid response mechanism to timely respond to various customer feedback and consultations, arrange professional technical personnel to provide customers with one-on-one technical support and problem solutions, including product use guidance, processing process optimization, common problem handling, etc., to ensure that customers have no worries about purchase and use. In terms of sustainable development, we strictly follow international environmental standards and domestic environmental policies, continuously optimize production processes, upgrade production equipment, adopt environmentally friendly auxiliary materials and production technologies, reduce energy consumption, wastewater discharge and waste gas pollution during the production process, and practice the concept of green production. The PVC laminated films we produce all meet the requirements of international environmental certifications such as REACH and RoHS, which are non-toxic, odorless, free of heavy metals and formaldehyde, taking into account product quality and environmental protection, and helping to realize the development of green industries and the “dual carbon” goal.
At the same time, we have always adhered to the cooperation concept of “Integrity, Win-Win, Hand in Hand and Create Value Together”. With stable and reliable product quality, a rich and diverse product system, efficient and fast delivery capabilities and high-quality and considerate service levels, our products are exported to many countries and regions around the world, and we have successfully established long-term and stable strategic cooperative partnerships with many well-known domestic and foreign enterprises and distributors, winning high recognition, consistent praise and long-term trust from domestic and foreign customers. We deeply understand that every cooperation is a trust, and every recognition is a motivation. In the future, we will continue to deepen the PVC laminated film field, continuously focus on technological innovation and quality upgrading, constantly optimize the product structure, improve core competitiveness, increase R&D investment, promote product iteration and upgrading, and strive to provide global customers with higher quality, more efficient and more cost-effective laminated film products and customized solutions.
PVC Laminated Film Product FAQ Knowledge Base
As a professional PVC laminated film manufacturer, we have been deeply engaged in the industry for many years, accumulating rich product production, R&D experience and a large number of customer service cases. In response to various frequently asked questions by customers during product consultation, purchase and use, we have carefully sorted out the following FAQ knowledge base to answer your doubts and provide references, helping you better select, purchase and use laminated film products and avoid common problems during use.
Q1: What are the advantages of the raw materials used in your company’s PVC laminated films?
A: We have always adhered to the core principle of “Raw Materials Determine Quality, and Quality Wins Trust”. All core raw materials have undergone strict screening and testing, selecting high-quality South Korean LG PVC resin and high-purity, high-quality titanium dioxide as core raw materials. Among them, South Korean LG PVC resin has high purity, good flexibility and strong stability, which can ensure that the laminated film is not easy to crack, damage and closely attached during the forming process, and at the same time improve the overall toughness and durability of the product; high-purity and high-quality titanium dioxide has excellent UV resistance, which can effectively block the erosion of UV rays on the product, ensuring that the product can achieve no fading, yellowing or aging for 10 years in long-term indoor use environments. At the same time, it endows the product with multiple excellent properties such as fire resistance, water resistance, wear resistance, aging resistance and chemical corrosion resistance. All raw materials meet the requirements of international environmental certifications such as REACH and RoHS, which are non-toxic, odorless, free of heavy metals and formaldehyde, safe and environmentally friendly, and can be widely used in various indoor, outdoor and industrial scenarios without worrying about environmental safety issues.
Q2: Can the color matching and texture of your company’s PVC laminated films be customized? What is the customization cycle?
A: Fully customizable. We have comprehensive customization capabilities to meet the personalized color matching and texture needs of different customers. We adopt a unique color matching mode of “base color + multiple sets of plate rollers overlay”, covering three core dimensions: pattern, texture and color, with a color matching reduction rate of more than 95%, which can accurately match the samples, design drawings, color cards or color standards provided by you to achieve a high degree of unity of color and texture. At present, the company is equipped with 500 sets of professional plate rollers (each set includes 3 plate rollers, totaling about 1500 plate rollers), covering 200 different styles and textures of embossing rollers, which can flexibly achieve a variety of texture effects such as wood grain, cloth grain, stone grain, leather grain and solid color, adapting to the use needs of different industries. The conventional custom proofing cycle is 3-5 days. After the proofing is confirmed, the mass production cycle will be flexibly adjusted according to the order specifications, quantity and customization difficulty, usually 15-20 days. For urgent orders, we can optimize the production process, arrange production first, flexibly shorten the production cycle, and ensure on-time delivery.
Q3: What processing technologies do your company’s PVC laminated films support? Which application scenarios are they suitable for?
A: With excellent product performance, our PVC laminated films mainly support three core processing technologies: blister, wrapping and flat lamination, comprehensively covering the use needs of different industries and scenarios with extremely strong adaptability: ① Blister process: Using professional vacuum adsorption equipment to accurately form the PVC laminated film on the surface of a special mold, which is closely attached, smooth in shape and not easy to fall off, widely used in furniture decoration fields such as doors, cabinets and wardrobes, adapting to various flat and shaped substrates; ② Wrapping process: Using professional wrapping equipment to closely attach the laminated film to the surface of various substrates, which can not only effectively protect the substrates from damage, but also improve the overall aesthetics of the products, adapting to various decorative substrates such as solid wood, MDF and aluminum materials, and often used for the protection and beautification of decoration accessories; ③ Flat lamination process: Using environmentally friendly glue bonding or professional hot pressing technology to smoothly attach the laminated film to the surface of flat substrates, with regular forming, firm durability and no bubbles or wrinkles, suitable for scenarios such as interior decoration and product packaging. The overall products can be widely used in many core fields such as interior decoration, furniture manufacturing, kitchen and bathroom, door and window finishes, industrial partitions and product packaging, realizing the core value of “one film for multiple uses”.
Q4: How to ensure the quality of your company’s PVC laminated films? Are there any relevant certifications?
A: We attach great importance to product quality control and have established a full-process and all-round quality control system from raw material entry to finished product delivery to ensure that each batch of products meets quality standards: When raw materials enter the factory, they will undergo strict sampling inspection and screening to prevent unqualified raw materials from being put into storage; during production, each process is equipped with professional inspectors, who, combined with high-precision testing equipment, real-time monitor core indicators such as product thickness, lamination tightness, surface finish and texture clarity, and timely find and solve quality problems during the production process; before finished products leave the factory, they will undergo comprehensive batch sampling inspection, and various performance indicators of the products will be strictly tested before being released, preventing any defective products from entering the market. At the same time, our products have passed a number of international authoritative certifications such as ISO9001 quality system certification, REACH environmental certification and RoHS environmental certification, with clear quality assurance, which can be purchased and used with confidence.
Q5: How to ensure that the products are not damaged during transportation?
A: We attach great importance to the protection of products during transportation and have specially formulated customized and professional packaging and transportation schemes to comprehensively avoid the risk of transportation damage: Each roll of laminated film is equipped with special hard corner protection to effectively prevent damage to the edge of the product caused by collision and extrusion during transportation; the outer layer is tightly wrapped with professional packaging materials that are waterproof, dust-proof and wear-resistant, and sealed to effectively avoid moisture, dust pollution and surface wear during transportation; at the same time, we have established long-term cooperative relations with a number of professional and reliable logistics service providers. According to the distance of the order destination, transportation volume and customer needs, we select the optimal transportation method (land transportation, sea transportation, air transportation), arrange special personnel to follow up the logistics progress throughout the process, and timely feedback the transportation dynamics to ensure that the products are delivered to you on time and intact. If there is any transportation damage, we will coordinate and handle it in a timely manner to protect customer rights and interests.
Q6: Does your company provide after-sales technical support?
A: Yes, we provide comprehensive and full-process after-sales technical support to truly ensure that customers have no worries about purchase and use. If you encounter any problems related to processing technology, product performance, installation and use during the use of the product, you can contact our after-sales team at any time by phone, email, online consultation and other methods. We will establish a rapid response mechanism and arrange professional technical personnel to provide you with one-on-one solutions within 24 hours, including processing technology guidance, product installation suggestions, common problem handling, product maintenance skills, etc., to fully assist you in solving various problems during use and ensure the smooth progress of your production and construction.
Forge ahead with perseverance, pursue excellence with sincerity; build dreams with ingenuity, and start a new journey together. Shanghai Luyao Industry Co.,Ltd always takes quality as the core, innovation as the driving force, and service as the link, adhering to the original intention and mission of a laminated film manufacturer, constantly breaking through itself, striving for excellence, continuing to deepen the PVC laminated film field, and striving to become a leading enterprise in the global laminated film field. We will work hand in hand with global partners to create a new future for the high-quality development of the industry!
