PVC film factory specializing in high-quality, customizable films for packaging, printing, and industrial applications, ensuring durability and eco-friendly solutions.
Amidst the surge in modern industrial design and home aesthetics, consumers’ pursuit of product appearance has reached unprecedented heights. A product’s surface is the primary expression of its quality, design, and brand spirit. It must be aesthetically pleasing, durable, environmentally friendly, and expressive. It is against this backdrop that Shanghai Luyao Industry Co., Ltd., Luyao Group’s core strength in surface decorative materials, upholds decades of industry experience and unwavering commitment to innovation. We are dedicated to providing superior PVC (polyvinyl chloride) decorative film solutions to global manufacturing clients. Our exquisite craftsmanship empowers countless products and ushered in a new era of surface decoration.
Our mission is to transform each roll of PVC film into a work of art through a deep understanding of materials science and the ultimate pursuit of application technology, ensuring that the soul of design and the texture of life burst forth from the moment it is bonded to the substrate.
In-Depth Analysis of Luyao’s Core Technologies and Product Portfolio for pvc film factory
Shanghai Luyao Industry, with its deep understanding of the complexity and diversity of market applications, has established a precise product portfolio driven by application technology. Our product portfolio is primarily divided into two categories: adhesive-free decorative film and adhesive-coated decorative film (self-adhesive film). Each provides efficient, stable, and creative solutions tailored to specific production processes and application scenarios.
Adhesive-Free Decorative Film: A Master of Shape Tailored for Complex Curves and Industrial Applications
As the name suggests, adhesive-free decorative film lacks an adhesive backing and requires specialized heating and pressure equipment combined with adhesives to achieve a perfect bond with the substrate. This design is specifically designed for industrial, high-volume production lines and is particularly adept at handling complex 3D shapes. Its core application processes are vacuum forming and profile wrapping.
Vacuum Pressing: The Ultimate Solution for 3D Modeling
- Process Principle: Vacuum pressing, also known as vacuum lamination or negative pressure lamination, is the core application technology of adhesive-free film. The process can be described as a sophisticated reinvention of the film and substrate. First, a special vacuum forming adhesive is sprayed onto the surface of a substrate (usually medium-density fiberboard (MDF)) that has been CNC-engraved with intricate patterns or shapes. Once the adhesive is partially dry, the substrate is placed on the worktable of the vacuum forming machine. The machine’s overhead heating system heats the PVC film sheet until it reaches an “activated” state, achieving sufficient ductility. The vacuum pump then activates, instantly extracting the air between the worktable and the PVC film, creating a strong negative pressure. This pressure differential allows the soft yet tough PVC film to adhere instantly, evenly, and seamlessly to every surface of the substrate, even the deepest grooves and sharpest corners. After a brief cooling period to set, a beautifully crafted door panel or furniture component with a three-dimensional embossed effect is created.
- Technical Advantage: Shanghai Luyao’s adhesive-free film demonstrates unparalleled performance in this process. By optimizing the PVC resin formula and adding specialized additives, we ensure the film exhibits excellent white-edge resistance and stretch memory at high temperatures. This ensures uniform color, no whitening, and no cracking, even in the deepest right-angle grooves. Its excellent grain retention ensures that highly realistic textures like wood and stone grain remain clear, lifelike, and undistorted even after stretching.
Applicable Products: Molded cabinet doors, wardrobe doors, custom-shaped office furniture, speaker cabinets, laminate doors, decorative moldings, and all other three-dimensional panel components.
Profile Wrapping: The perfect “coating” for linear products
Process Principle: Profile wrapping is used for long, fixed-cross-sectional substrates (such as wood-plastic composite, aluminum alloy, and PVC profiles). The wrapping machine uses a series of precision rollers and guide wheels to continuously wrap a roll of PVC film, coated with a specialized adhesive (typically PUR hot melt adhesive), onto the profile surface with exceptional precision. The entire process is highly automated, resulting in exceptionally high production efficiency. Technical Challenges and Luyao’s Solution: The key to profile wrapping lies in the initial adhesion and final peel strength between the film and the substrate. Shanghai Luyao’s PVC film undergoes a special corona or primer treatment, significantly enhancing its surface energy. This creates an excellent chemical anchoring effect with all adhesives, ensuring that the film will not delaminate or develop after wrapping, and maintains a long-lasting bond even in environments with significant temperature fluctuations.
Door and window frames, skirtings, picture frames, photo frames, blinds, floor profiles, and other architectural and decorative moldings.
Adhesive Decorative Film (Self-Adhesive Film): A Convenient Innovator for Flat-Surface Applications
Adhesive decorative film, also known as “Boeing Soft Film” or “self-adhesive wallpaper,” has a uniform layer of high-performance pressure-sensitive adhesive on the back and is protected by a release liner (or release film). Its introduction greatly simplifies the lamination process and lowers the barrier to entry.
Flat Lamination: The Perfect Balance of Efficiency and Effectiveness
- Process Principle: Flat lamination is the most direct application method for adhesive film. Whether quickly laminating large panels in a factory using a cold-press laminator or applying the film manually on-site, simply peel off the release paper and apply the film evenly to a clean, dry substrate using a scraper or roller.
- Luyao’s core technology: The quality of the adhesive determines the soul of the film. Shanghai Luyao Industrial insists on using environmentally friendly water-based or solvent-based pressure-sensitive adhesives to ensure that its products meet strict indoor air quality standards (low VOC emissions). Our developed air guide groove technology creates an invisible microgrid on the adhesive surface, allowing bubbles generated during the application process to be easily discharged through the air guide grooves, making it easy for even non-professionals to achieve a perfect, bubble-free application. We also offer both removable and permanent adhesive options to meet the needs of both short-term decorative changes and long-term fixed use.
- Applicable products: Furniture refinishing, wall decoration, elevator interiors, commercial display cabinets, equipment casings, glass partitions, and other flat or slightly curved surfaces. It is an ideal choice for renovation, quick renovations, and personalized customization.
A Panoramic View of Applications – The Infinite Possibilities of Luyao PVC Film
With its superior product performance and flexible application solutions, Shanghai Luyao’s PVC decorative films have been deeply integrated into numerous sectors of the national economy, becoming a key force in driving the aesthetic upgrade of the industry.
High-end Furniture and Whole-Home Customization: In the fiercely competitive furniture market, a differentiated appearance is the key to success. Our high-gloss, matte, skin-friendly, and synchronized wood-grain PVC films utilize a vacuum adsorption process to create a finish comparable to lacquer finishes and a styling freedom surpassing that of solid wood for cabinets, wardrobes, and bathroom vanities. Our self-adhesive films provide efficient finishing solutions for panel furniture manufacturers.
Architecture and Interior Decoration: From the walls and doors of star-rated hotels to the ceilings and columns of commercial complexes, and even to the doors, windows, and floors of ordinary residences, Luyao PVC films, with their rich color and texture library (covering thousands of options including wood, stone, fabric, leather, and brushed metal), as well as specialized products with Class A/B1 fire ratings, meet designers’ unbridled creativity and stringent safety regulations. Mechanical Equipment and Electrical Appliance Housings: Modern industrial products have long since abandoned their cold, monotonous image. Our PVC film is widely used in the exterior decoration of precision instruments, medical devices, smart terminals, and white goods. It not only provides a professional metallic or matte finish, but its scratch-resistant, chemical-resistant, and easy-to-clean properties effectively protect equipment, extend its lifespan, and enhance product value.
Transportation: In automotive interiors, high-speed rail carriages, and ship cabins, lightweight, environmentally friendly, and highly decorative applications are key requirements. Our PVC/ABS composite film or ASA-PVC co-extruded film, developed specifically for this application, offers excellent weather resistance, UV resistance, and flame retardancy, withstanding harsh environmental conditions and maintaining its long-lasting aesthetic.
Why Choose Shanghai Luyao Industrial? – Our Commitment to Excellence
Among numerous suppliers, Shanghai Luyao Industrial Co., Ltd. has earned the trust of global customers thanks to its unique advantages, deeply rooted in the Luyao Group culture.
- Group-Based Quality Assurance System: We leverage Luyao Group’s robust resource integration capabilities and supply chain management advantages to ensure quality control from the source. Every batch of PVC resin, plasticizer, stabilizer, and colorant undergoes rigorous incoming material inspection. The production process utilizes a five-roll/six-roll calendering line imported from Germany, equipped with an online thickness gauge and defect detection system, ensuring highly consistent physical properties and appearance across every meter of film. We are ISO9001 certified, and our products comply with EU REACH, RoHS, and other environmental regulations.
- A R&D-Driven Innovation Engine: We firmly believe that technological leadership is the core driving force behind our company’s development. We have an independent R&D center and color laboratory, staffed by a team of polymer materials and color experts. We invest over 7% of our annual revenue in R&D, focusing on developing new textures (such as 3D simultaneous pattern registration technology), implementing new features (such as anti-fingerprint, ultra-wear-resistant, and antibacterial), and exploring more environmentally friendly materials (such as non-phthalate plasticizers and PETG).
- “Nanny-like” Customer Service and Technical Support: We provide far more than just the product itself. Our sales engineers and technical support team possess in-depth industry knowledge. Pre-sales: We will conduct in-depth discussions with customers to understand their equipment conditions, production processes, and final product requirements, and recommend the most suitable diaphragm model and adhesive solution.
During the sales process: We can provide samples for on-site testing and dispatch technicians to assist with adjusting equipment parameters (such as heating temperature, vacuum time, and adhesive spraying amount) to ensure the perfect product is produced.
After-sales: We establish customer profiles and conduct regular follow-up visits to address any issues encountered during use. We also continuously share the latest industry technologies and market trends. - Ultimately Flexible Customization: We deeply understand the market’s desire for uniqueness. Whether you provide a solid wood sample, a marble fragment, or a high-definition image, our color lab can achieve over 98% color and texture similarity using sophisticated computer color separation systems and experienced colorists. We support customization of thickness, width, hardness, glossiness, and adhesive type, with flexible minimum order quantities (MOQs) to fully support your personalized product development.
Frequently Asked Questions (FAQs)
To provide you with a more comprehensive understanding of our products, we’ve compiled some of our customers’ most frequently asked questions.
Get a Quote and Start a Partnership
We understand that every successful project begins with smooth communication. Shanghai Luyao Industrial Co., Ltd. (pvc film factory)looks forward to being your trusted long-term partner, not just a supplier.
If you are interested in our PVC decorative film or have any project inquiries, please feel free to contact us. To ensure we can provide you with a quote and samples quickly and accurately, please include the following information when inquiring:
Application: For example, vacuum forming cabinet door panels or wall cladding renovation.
Film Type: Adhesive-free or Adhesive-coated.
Product Information: Your preferred color/texture number (refer to our color chart) or a sample image.
Specifications: Thickness (mm), Width (mm/cm), and Roll Length (m).
Estimated Order Quantity: For example, a first order of XX meters will result in an annual demand of approximately XX meters.
Other special requirements: Fire rating, weather resistance, environmental standards, etc.
Please contact our professional team via the following methods:
Our team will respond to your needs within 24 hours and provide you with competitive quotes, free samples, and one-on-one professional consultation.
